CGTech’s Force Optimization Yields 15% Energy Savings at Sandvik’s Gimo Facility
Improvements Include Cost Reductions, Extended Tool Life, and Increased Production Capacity
CGTech, which was acquired by Sandvik in 2020, is among several software companies whose acquisitions are bringing significant advantages to customers through digital innovation. Shin Voeks, the new President of CGTech, provides a recent example of how this is unfolding.
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Based in Irvine, California, CGTech is a leading provider of numerical control (NC) simulation, verification, optimization, and analysis software for the manufacturing industry. Founded 35 years ago, CGTech became part of Sandvik’s Manufacturing and Machining Solutions division in 2020. The company is currently led by Shin Voeks, who took on the role of President last year.
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Simulation Software for Enhanced Manufacturing Efficiency
“We can boost customer efficiency by 30 percent or more through our simulation and optimization technology,” explains Shin Voeks, President of CGTech. “Our primary focus is on enhancing performance and optimization to deliver maximum value to our clients, regardless of their size, industry, or project scope.”
CGTech’s flagship platform, VERICUT®, is designed to streamline complex manufacturing processes. It offers a valuable solution by allowing customers to simulate their manufacturing needs before moving to actual production.
“With VERICUT software, customers can conduct testing before production begins, reducing material waste and minimizing downtime,” Voeks adds. “Traditionally, customers would build a product, encounter issues, and repeatedly refine the process. Our solution ensures they understand the outcomes in advance by verifying and simulating the manufacturing process.”
Sustainable Innovations at the Gimo Facility
Before Sandvik’s acquisition, Sandvik Coromant had been a long-time customer of CGTech. The Gimo, Sweden facility, which operates continuously throughout the year, has adopted the VERICUT Force software module.
The Gimo site, aiming to achieve carbon neutrality by 2035, has been recognized by the World Economic Forum as a “lighthouse” facility, one of just 153 globally, highlighting its commitment to sustainable practices.
“We implemented the Force optimization module by equipping a standard machine with sensors and configuring it to operate for 16 hours a day, which is typical at the Gimo facility,” explains Voeks. “This optimization led to a 15 percent reduction in energy consumption based on the site’s standard energy rates.”
This optimization translates to significant savings; for just 10 machines, the Gimo facility could reduce its energy costs by around 30,000 euros annually. Additional benefits may include decreased cycle times, extended tool lifespan, and increased production capacity.
Potential Impact of Energy Savings in Manufacturing
Given that the Gimo facility operates nearly 400 machines and consumes between 56 and 58 MWh of energy daily—compared to the 2.7 MWh annual consumption of an average UK household—the potential energy and cost savings are substantial for both Gimo and other manufacturing sites.
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